MACHINERY & SPARES

 
 
 

RAPID HORIZONTAL COLD CHAMBER PRESSURE DIE CASTING MACHINES

 

Salient Features

INTRODUCTION : RAPID Cold Chamber Pressure Die Casting machines are manufactured under the guidance of well qualified and highly experienced engineers. The machines built with best quality tested material and components.
These are available in four models i.e. 80-120-180 and 250 tones. The machine could be operated manually as well as semi-automatic operation, and ideally suitable for mass production of Die Cast Components (such as Automobile, Electricals, Toys, Measuring Instruments & Home appliances.)
MACHINE BASE : Machine base is structural construction and supports the injection system on its extension. Part of the base is attached with oil reservoir to accommodate a good quantity of hydraulic oil, and is provided with oil gauge and dial thermometer
DIE LOCKING MECHANISM : Die locking is effected by means of hydraulic cylinder and sturdy toggle mechanism exerting an evenly distributed force over the faces of the dies. The die-space between the two die mounting plates is adjustable to suit any die thickness as mentioned in the table. The special feature of the die locking mechanism are : Four Hard Chrome plated Tie bars - for smooth movements of the moveable die and water cooling arrangement for die plates.
INJECTION : Injection Plunger is hydraulically operated and powered with high pressure accumulator to give fast sequence of shots. The choice of lower injection and central injection system is provided.
EJECTION : A separate Ejector cylinder for ejecting the casting from the die cavity has been provided.
HEAT EXCHANGER : A shell and tube type condenser is provided to prevent the overheating of oil. It can be cleaned very easily after removing both end covers.
HYDRAULIC SYSTEM : Hydraulic system is consisting of vane pump, relief valve, flow control valve, accumulator, unloading valve and solenoid operated, direction control valves. Only Vicker or Yuken make pump and controls are used.
ELECTRICAL SYSTEM : All electrical switch gears, relays, magnetic contractor etc. are housed in a central cabinet. An operating control box (mounted on the fixed die plate) located at the operating pposition ensures safety of operation. An emergency stop provided to ensure instantaeous stopping of all motions in case of need.

 
 

Technical Specifications

SPECIFICATION OF RFI PRESSURE DIE CASTING MACHINES

 

 

  RFI - 80   RFI - 120 RFI - 180 RFI - 250
 1

Locking Force

Tones 80 120 180 250
  2

Size of Die Plates (H X V)

mm   520 x 520 600 x 555 690 x 680  850 x 800
  3

Dia to Tie Bars

mm   60 65   80 100 
  4

Space between Tie Bars

mm   330 x 330 410 x 380  450 x 450  550 x 500
  5

Maximum & Minimum Die Thickness

mm   400 x 200 450 x 150  600 x 200 750 x 225
  6

Die Opening Stroke

mm 200 375 450   500
  7

Injection Force

Tones   7   13   22.5   37
  8

Injection Plunger Storks

mm   250   275   300   350
  9

Distance between Central Injection Hole & Bottom Injection Hole

mm   85   120   150   150
  10

Ejecting Force

Tones   2.5   6   10   15
  11

Ejector Stroke

mm   50   65   100   100
  12

Time of Minimum Dry Cycle

sec.   3   3.5   3.5   5.5
  13

Motor input 400/440 V 50 cycle 960 RPM

kw   7.5   11   18.5   22.4
  14

Oil Tank Capacity

liters   400   400   470   550
  15

Space required

m   3.8 x 1.5   4.9 x 1.5   7 x 1.5   6 x 1.6
  16

Net weight

tones  3.5   4.5   5.5   10
 

Production Data

  RFI - 80 RFI - 120

Plunger Dia.

mm 35 40 45 50 55 35 40 50 60 65

Shot capacity for Alum.

kgs 0.43 0.56 0.71 0.88 1.06 5 6 1 1.4 1.6

Max. injection pressure

kg/cm2 1200 920 730 590 490 1352 1.35 662 460 400

Normal Casting area at above
injection pressure

cm2 66 87 110 135 163 88 115 181 260 300

Production Data

  RFI - 180 RFI - 250

Plunger Dia.

mm 40 50 60 70 80 85
40 45 50 55 60 70 80 85
0.78 0.98 1.2 1.46 1.7 2.4 3.1 3.5
2945 2328 1897 1558 1318 968 741 652
80 107 140 160 200 275 355 383

Shot capacity for Alum.

kgs 0.7 1.1 1.6 2.1 2.7 3.0

Max. injection pressure

kg/cm2 1790 1145 795 585 445 400

Normal Casting area at above
injection pressure

cm2 100 157 226 307 405 450
 
 
Attachments / Accessories
STANDARD EQUIPMENTS
- Consists of operational manual
- Double toggle locking system with locknut adjustment
- Three stage direct injection with conventional system or turbulence free system
- Electric Control Panel
- Core-pull control valve on manifold